Micro Stamping Return
Micro Stamping
Micro Stamping
Micro Stamping
Micro Stamping
Micro Stamping
Micro Stamping
classification:
Part
Application:

Precision Miniature and Micro-Sized Metalformed Medical Components and Subassemblies.


Product introduction Model specification Parameter

Micro Stamping

Precision Miniature and Micro-Sized 

Metalformed Medical Components and Subassemblies

Product Design Assistance for Cost-Saving Conversions from Machining and Metal Injection Molding

·       Lower cost, enhanced performance

·       Higher strength and performance

·       Lot-to-lot dimensional consistency

·       High throughput

·       Minimally invasive

·       Long term reliability

·       More complexity in smaller space

·       Wall sections down to 0.05mm (.002")

·       Tooling to last the life of your program

 

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*Magnified from 5x to more than 80x depending on parts

Technology, Talent, and Experience for Endoscopic, Laparoscopic, Neuromodulation Devices, and More

Implantable Devices and Components

·       Anchor tabs

·       Bone braces

·       Defibrillator components

·       Pacemaker components

·       Electrodes

·       Lamitrodes 

·       Lead wires

·       Marker bands

·       Micro-contacts

·       Orientation markers

·       Radiopaque markers

·       Stent markers

·       Antennae

Disposable Devices and Components

·       Alligator jaws

·       Battery tabs

·       Biopsy forceps cups

·       Biopsy needles

·       Bisector blades

·       Blade assemblies

·       Cardiac

·       Clevis

·       Distal end

·       Endoscopy

·       Expandable extenders

·       Forceps electrodes

·       Laparoscopy

·       Restraint bands

·       Ring electrode assemblies

·       Surgical scissors blades

·       Transmitter contacts

Hearing Device Components

·       Analog hearing aid

·       Artificial cochlear

·       Digital hearing aid

·       Gold plated contacts

·       Lead frames

·       Micro-contacts

·       Variable resistor


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Conversion Case Studies

Grasping Forceps

Stainless steel surgical forceps for grasping tissue

Conversion from a taper-grinding and wire bending operation to a labor and cost saving Meier process:

·       Sequence of stamping hits for precise control of critical dimensions;

·       Integrated SPC process with laser welding and robotic assembly;

·       Stainless steel surgical forceps for grasping tissue

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Biopsy Jaw

Disposable stainless steel biopsy jaws less than 3mm wide assembled

Conversion from metal injection molding (MIM) to precision metal forming:

·       More precise and consistent geometry for more reliable proper blade mating and function;

·       Elimination of pre-assembly sorting and fitting, saving customer time and labor;

·       Reduced component costs.

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Twisted Biopsy Needle

Miniature needle with tight tolerance hole and specific distal and proximal end angles

Conversion from chemical etching with secondary twisting to single automated stamping and forming process:

·       Improved dimensional control for improved performance;

·       Streamlined process for customer savings of 60%.

·       Reduced component costs.

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Alloy

·       NiTiNOL

·       300 & 400 Series Stainless Steel

·       MP35N

·       Beryllium Copper

·       Phosphorus Bronze

·       Brass

·       Aluminum

·       PH Grade Stainless Steel

·       Nickel 200

·       Titanium

·       Magnesium

·       Hastelloy

·       Tantalum

·       Permanickel

·       Kovar

Precious metals

·       Platinum

·       Gold

·       Silver

·       Iridium

·       Nickel

Engineered metals

·       Precious metals selectively plated only in functional areas to reduce cost

·       Thin strips of precious metal bonded to the raw material for enhanced surface integrity

·       Multi-gauge strips skived prior to stamping for varying wall thickness

·       Continuous strips of hardened materials annealed in specific areas for localized ductility

 

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